Aggregate Gradations – Plant should have gradations for each aggregate quarterly as per Pipe, Manhole and Precast Products Certifications and monthly for Box Certification. for each material from your aggregate supplier. Aggregate – A Certificate of Compliance (ASTM C33) should be received once/yr. In-house quality meeting minutes.Ģ0 2.0 MATERIALS What goes in here and where do I get it?įiles should be kept containing the following materials certifications: Cement – Cement mill certs should be received from the cement company once/mo. What goes in here? ACI, DOT or other quality training certifications. Once policy is written it should be shared with the entire plant. Where do I get it? Policy should be written by plant/company quality director and approved by the company president. What goes in here? The file should contain a statement describing the authority of personnel to correct and/stop production when quality issues arise and to reject products not meeting requirements.
Not all items must be filled with different names, but all should have a name that is a current employee responsible for that dutyġ8 1.6 QUALITY AUTHORITY/HOLD PRODUCTION POLICY
#Qcast office update
Update annually and whenever changes in staff responsibilities occur.Įxample for bigger companies.
Organizational Chart Where can I get it? From ACPA Certification Manual, Appendix A Meet with key personnel involved with production, quality and the Certification Program to delegate responsibilities and fill in Chart. What goes in here? Completed version of the Q.C. Where do I get it? From your Project Specifications. Note: if no special projects exist, it may be of value to insert a sheet of paper dated to the current year that says “No special project specifications for the 20XX year-to-date”. What goes in here? Any special projects specifications that exceed minimum ACPA requirements or have different test methods or criteria. All other recommended ASTM Standards may be purchased from ASTM.
Where do I get them? A book containing all required ASTM Standards on concrete pipe may be purchased from the ACPA. A list of required standards can be found in ACPA QCAST manual.
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What goes in here? Current version of ACPA Concrete Pipe, Manhole and Precast Products Plant Certification Manual Where do I get it? American Concrete Pipe Association Phone: (972) or Web: Talk to: Lahonda What goes in here? This file should contain a copy of Plants/Company Quality Control Manual Where do I get it? From your Plant/Company Quality Control Director What do I do with it? Evaluate program to make sure it meets or exceeds all ACPA requirements. SECTION 1 - COMMON PROGRAM REQUIREMENTS Quality Control Documents Raw Materials Calibration Mix Designs Concrete Testing 10.0 Curing 12.0 Product Marking 14.0 Storage, Handling, Shipping and Final Inspection
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A minimum of two months of documentation is required, plus any previously accumulated information.ġ1 ACPA QCAST MANUAL 1.0 Quality Control Documents 2.0 Raw Materials Organizational Chart 1.4 Documentation of Special Projects 1.3 ASTM Standards 1.2 ACPA Concrete Pipe, Manhole and Precast Product 1.1 Plant Quality Control Manual Documentation Filing SystemĨ ACPA QCAST MANUAL CERTIFICATION BYLAWS Application Process (voluntary)ĩ ACPA QCAST MANUAL PROGRAM REQUIREMENTS 1.0 Quality Control DocumentsĢ.0 Raw Materials 3.0 Calibration 4.0 Mix Designs 5.0 Joint Design Drawings and Testing 6.0 Forms and Joint Forming Equipment 7.0 Reinforcing 8.0 Pre-Pour Inspection 9.0 Concrete Testing 10.0 Curing 11.0 Post-Pour Inspection and Repairs 12.0 Product Marking 13.0 Product Testing 14.0 Storage, Handling, Shipping and Final Inspectionġ0 All documentation files should contain information for the previous 3 years plus year-to-date.įor new applicants, files should contain all documentation generated since you adopted the Certification Program plus any previously accumulated information. Break the program down into many smaller parts.ġ.5 Q.C. Section I – Common Program Requirements Section II – Concrete Pipe Requirements Section III – Manhole Requirements Section IV – Precast Products Requirements Section V – Box Culvert and Three-sided Structures Requirements Appendix A: Procedures and Sample forms Appendix B: Audit Expectations.Ħ Certification process can seem overwhelmingĬertification process can seem overwhelming.
#Qcast office how to
How to avoid common deficiencies.ģ QCAST MANUAL ACPA Concrete Pipe, Manhole, Precast Products, Box Culvert And Three-sided Precast Structures Plant Certification ManualĤ Certification Storm sewer pipe Sanitary pipe Box culverts Manholes Provide suggestions to organize paperwork. Provide an overview of plant certification requirements. Presentation on theme: "ACPA QCAST PLANT CERTIFICATION"- Presentation transcript:Ģ Learning Objectives Understand how to become QCAST certified.
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